An air-washer cooling tunnel that passes clean, humidified air over hot bread on racks — minimising moisture loss, shortening cooling time and improving worker comfort.
Cooling is the stage where bread quietly loses the most weight and moisture if it's left to ambient air — and that lost moisture is lost margin. Our Rack Type Bread Cooling Tunnel solves this with an integrated air washer system that passes washed, humidified clean air over hot bread while it sits on cooling racks, holding onto the moisture and weight that ambient cooling simply lets evaporate away.
There's a second, less obvious benefit bakery managers appreciate just as much: the heat pulled off the bread during cooling is forced out of the bakery hall rather than dumped into the working environment, which measurably improves worker comfort during hot weather. Combined with a shorter overall cooling cycle — meaning fewer racks tied up at any given time — the tunnel pays for itself in both product yield and floor efficiency.
Any bakery currently cooling bread on open racks in ambient air will see a direct yield improvement switching to this tunnel — the moisture retention alone often justifies the investment, on top of the faster rack turnover and improved shop-floor working conditions.
We designed this tunnel around a number bakery owners rarely track closely enough: how much saleable weight bread loses simply cooling down. The air washer system exists specifically to close that gap, and the byproduct — pulling heat out of your bakery hall — is a working-conditions improvement most of our clients didn't expect but consistently mention.
The exact figure depends on ambient conditions and bread type, but the air washer is specifically designed to minimise the moisture loss that occurs during open-air cooling, helping retain more saleable product weight.
Yes, we also manufacture a tray-type configuration of this cooling tunnel — let us know your current line format and we'll match the right version.
It can be specified at the time of order or discussed as an add-on — reach out with your current setup and we'll advise on retrofitting an automatic rack pusher.

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